UPE Ultra Anti-Adhesive Conveyor Belt
Core Technology
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Advanced UPE Surface Layer: Ultra-High Molecular Weight Polyethylene (UHMW-PE) with ultra-smooth, non-porous structure.
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Reinforced Backing: Polyester or Kevlar fabric base for superior tensile strength and dimensional stability.
UPE Ultra Anti-Adhesive Conveyor Belt Technical Parameters
| Category | Parameter | Value/Description | Notes |
|---|---|---|---|
| Material Structure | Surface Layer | Ultra-High Molecular Weight Polyethylene (UHMW-PE) | Thickness: 0.5-6.0 mm (customizable) |
| Base Fabric | Polyester (PET), Kevlar®, or Nylon Mesh | Tensile strength: 50-300 N/mm | |
| Bonding Layer | Specialized Adhesive | Ensures UPE-fabric integration | |
| Physical Properties | Thickness Range | 1.0–12.0 mm | Customizable based on application |
| Density | 0.93–0.94 g/cm³ | Lightweight vs. metal belts | |
| Surface Gloss | >90° (Glossmeter) | Ultra-smooth for optimal release | |
| Performance | Abrasion Resistance | ≤0.5 mm³ (DIN 53516) | 10× higher than standard PVC/PU |
| Coefficient of Friction (Dynamic) | 0.05–0.15 (Dry) / 0.01–0.08 (Wet) | Extremely low → energy-efficient | |
| Tensile Strength | 50–800 N/mm | Varies by base fabric | |
| Elongation at Break | ≤3% | Minimal stretch for precision handling | |
| Environmental Resistance | Operating Temperature | -60°C to +80°C (-76°F to +176°F) | Avoid >80°C to prevent UPE softening |
| Chemical Resistance | Resists pH 1–14 (acids, alkalis, solvents) | Excludes oxidizing agents (e.g., HNO₃) | |
| Moisture Resistance | 0% water absorption | Prevents hydrolysis/deformation | |
| Certifications | Food Safety | FDA 21 CFR 177.1520, EU 10/2011, NSF | Food-grade options available |
| Industrial Standards | ISO 340, ISO 283, DIN 22102 | Fire-resistant variants upon request | |
| Operational Specs | Belt Width | 10–3000 mm (0.4"–118") | Custom-cut to size |
| Max. Operating Speed | ≤4.0 m/s (787 ft/min) | Depends on tension & roller diameter | |
| Joint Type | Finger Splice, Ultrasonic Welding, Clipper | Seamless options for hygiene-critical apps |
Key Advantages
→ Eliminates buildup of adhesives, dough, candy, rubber compounds, meat pastes, wet biomass, and tacky chemicals.
→ Reduces product waste by up to 95% vs. traditional belts.
2、Extreme Durability
→ 10x higher abrasion resistance than standard PVC/PU belts.
→ Resists cuts, impacts, and hydrolysis (moisture degradation).
3、Zero-Maintenance Operation
→ Self-cleaning surface: Minimal residue, no steam/chemical cleaning needed.
→ CIP (Clean-in-Place) compatible for food/pharma applications.
4、Corrosion & Chemical Immunity
→ Impervious to acids, alkalis, oils, and solvents (pH 1-14).
5、Food & Safety Compliance
→ FDA, EU 10/2011, NSF, and HACCP-certified options available.
→ Non-toxic, odorless, and anti-microbial surface.
Operational ROI
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↓ 40% Downtime: Faster changeovers, no scraping/scrubbing.
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↑ Energy Efficiency: Low friction = reduced drive power.
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↑ Product Integrity: No cross-contamination or surface scoring.
Industry Applications
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Food Processing: Bakery (sticky dough), confectionery (caramel, gum), meat/fish processing, dairy (cheese).
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Tire & Rubber: Uncured treads, raw rubber handling.
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Recycling: Wet waste, e-plastics, biomass.
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Industrial: Adhesive tapes, sealants, composite materials, chemical powders.
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