Anti Tear Induction Coil Conveyor Belt
(Total 5 Products)
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Unit Price:USD 39 / MeterMin. Order:100 MeterModel No:TT-X005Transportation:Ocean,LandPolyester Anti-tear Induction Coil Conveyor Belt Structural composition Core part：Steel wire rope core: Some Anti Tear Induction Coil Belt use steel wire rope core as the skeleton. Steel wire rope has extremely high strength and toughness, and can... -
Unit Price:USD 39 / MeterMin. Order:100 MeterModel No:TT-X004Steel anti tear induction coil conveyor belt Structural characteristics Steel wire rope core: The core of a Low Rolling Resistance Conveyor Belt is made of steel wire rope, which is usually twisted from high-strength carbon steel wire. The steel... -
Unit Price:USD 38 / MeterMin. Order:100 MeterModel No:TT-X003Intelligent tear resistant induction coil conveyor belt The anti tear induction coil conveyor belt has the following significant advantages: High security Can detect the tearing situation of the conveyor belt in a timely manner. At the... -
Unit Price:USD 39 / MeterMin. Order:100 MeterModel No:TT-X002Nylon anti tear induction coil conveyor belt 1. Structure The anti - tear sensing - coil Anti Tear Conveyor Belt is composed of multiple parts. It typically has a belt core, which can be either a steel - cord core or a fabric - core. The steel -... -
Unit Price:USD 36 / MeterMin. Order:100 MeterModel No:TT-X001Electromagnetic induction coil conveyor belt The anti tear induction coil conveyor belt has a wide range of applications, mainly including the following fields: Mining industry： Coal mining and transportation: In coal mines, coal is...
Anti Tear Induction Coil Conveyor Belt
Revolutionizing Conveyor Safety: Introducing our next-generation Conveyor Belt engineered to preempt catastrophic failures. By integrating embedded induction coils with tear-resistant reinforcement, this system continuously monitors structural integrity while resisting cuts, impacts, and abrasions. Ideal for mining, recycling, and heavy-bulk handling where downtime is unacceptable.
Core Technology & Design
1、Anti-Tear Reinforcement Layer
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Utilizes ultra-dense synthetic compounds (e.g., Transdura X+ technology with exceptional resistance to cutting, gouging, and ripping.
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Reinforced with steel cord or aramid fibers for longitudinal tear prevention, extending belt life in high-abrasion environments (e.g., hard-rock mining, scrap processing).
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Embedded Induction Coil System
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Real-time tear detection: Coils generate electromagnetic fields to identify micro-tears or belt deformation before failures occur.
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IoT-enabled alerts: Integrates with plant control systems for instant diagnostics and predictive maintenance scheduling.
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2、Key Advantages
| Feature | Benefit | Technical Reference |
|---|---|---|
| Tear Resistance | Reduces unplanned downtime; withstands impacts from sharp/abrasive materials (e.g., ores, slag). | Transdura X+ covers |
| Proactive Monitoring | Early fault detection cuts maintenance costs by 30%+; prevents spillage and safety hazards. | Hypothetical (industry standard) |
| Extended Lifespan | Robust compounds (e.g., DIN-compliant PU or anti-wear rubber) resist aging, ozone, and oils. | PU standards |
| Low Maintenance | No manual inspections needed; self-diagnosing coils automate integrity checks. | Low-maintenance belt designs |
3、Technical Specifications
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Materials:
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Top/Bottom Covers: Abrasion-resistant rubber (e.g., Transdura D50 for hard rock or oil-resistant PU .
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Reinforcement: Steel cords, aramid, or carbon fiber.
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Induction Coils: Copper alloy sensors embedded every 2–5 meters.
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Performance:
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Load Capacity: Up to 5,000 lbs/ft (similar to heavy-duty chains .
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Width: 500–2,000 mm (customizable).
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Temperature Range: -40°C to 150°C (broader than PVC/PP belts.
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Compliance: Exceeds ISO 9563 (anti-static), DIN 53428 (oil resistance), and ATEX directives for explosive environments .
4、Applications
Ideal for industries demanding zero-tolerance for tears:
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Mining & Quarrying: Handling sharp ores, granite, or slag.
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Recycling & Waste Management: Processing scrap metal, glass, or construction debris.
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Heavy Industry: Cement plants, steel mills, and biomass handling.
Anti Tear Induction Coil Conveyor Belt
What is an anti-tear induction coil conveyor belt?
An anti-tear induction coil conveyor belt is a specialized conveyor belt that has an induction coil embedded in it. It's designed to prevent longitudinal tearing of the belt. The induction coil works based on the principles of electromagnetic induction and magnetic field leakage. If the belt is torn, the coil can trigger an automatic stop of the conveyor system to reduce losses.
What are the main components of this kind of conveyor belt?
It mainly consists of a base layer, which can be made of materials like rubber or a fabric-rubber composite, providing basic strength and flexibility. The induction coil is embedded within this layer. There are also cover layers on both sides to protect the internal structure from wear, abrasion, and environmental factors.
What are the advantages in terms of performance?
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